Scope Precision EstimateContact Us

Resource & Manpower Loading

Send your plan set, specifications, and approved CPM schedule. We return quantity-derived labor hours, crew-flow plans, and a leveled manpower histogram by division.

24–48 hours for most projectsTypical turnaround
Excel + marked-up PDFsOrganized by CSI section
ZIP-code pricingLocal material and labor
Price confirmed firstBefore any work starts
Sample estimate sheet
Division 03 — ConcreteSample format
Line itemQtyUnitMan-hours
8 in CIP wall, 12 ft height18,400SF—
Slab on grade 6 in, 4,000 psi42,500SF1,417 MH
Rebar, #5 to #8, in place186TON1,116 MH
Metal deck, 3 in composite38,200SF420 MH
Curb and gutter, 24 in1,250LF125 MH
Total concrete man-hours3,078 MH
Illustrative quantities. Waste factor applied as a separate line.
Rebar laps included

What is resource and manpower loading?

Resource and manpower loading converts takeoff quantities and CPM durations into labor hours, crew sizes, and equipment needs by CSI MasterFormat division. It produces a leveled labor histogram, peak headcount by month, and a cash-flow curve. Deliverables are Excel and PDF with marked-up plans, using ZIP-adjusted RSMeans labor rates.

  • Units: MH/SF for slab, MH/TON for rebar, MH/CY for concrete.
  • Typical waste factors: 5–10% for concrete, 3–5% for rebar.
  • Most costly miss: omitting general conditions labor from the histogram.

Resource loading is the arithmetic between a cost loaded schedule and a crew plan that actually fits the calendar. You already have quantities from a quantity takeoff and activity durations from a critical path method schedule. What is missing is the unit man-hour factor that turns 42,500 SF of slab into 1,417 labor hours, then into a crew size, a shift count, and a point on a resource histogram. Without that step, the schedule shows a bar but not who fills it.

Deliverable
Excel estimate + marked-up PDF plans
Organized by
CSI MasterFormat section
Turnaround
24–48 hours for most projects
Pricing
ZIP-code-adjusted material and labor pricing
Software
Bluebeam Revu, PlanSwift, RSMeans data

We build the loading from your plan set and specs, organized by CSI MasterFormat division, so each activity carries its own hours, crew mix, and equipment. Division 05 structural steel, Division 26 electrical, and Division 31 earthwork each load differently: a 6-inch slab on grade with a power-troweled finish might carry 0.033 MH/SF, while an 8-inch CIP wall with 12-foot lift height might carry 0.15 MH/SF for formwork, rebar, and concrete placement combined. We separate formwork SF, rebar TON, and concrete CY so the hours follow the actual install sequence, and we tag each line to the matching work breakdown structure code.

The crew plan shows peak and average headcount by month, and the leveled histogram ties to your available workforce. We apply ZIP-code-adjusted labor rates from RSMeans data and document every factor in a basis of estimate, so any RFI on a factor can be answered from the file. This service sits under CPM Scheduling Services and is often paired with a regional takeoff for Texas, California, or Florida labor rates. Turnaround is 24–48 hours for most projects. If you need the full estimate behind the hours, start with Get an estimate.

Services

What our resource loading company covers

We load labor hours, crew composition, and equipment against the activities in your schedule. The work follows the same sequence as the install: structure first, then envelope, then rough-in, then finishes. Each activity gets a unit man-hour factor adjusted for floor height, repetition, and site access. The output is a time-phased table that your scheduler can drop into P6 or Microsoft Project.

Man-Hour Factors

Derive unit man-hours per CSI division from measured quantities, crew output rates, and installation sequence.

MH/SF · MH/CY · MH/TON

Crew Composition

Define journeyman-to-apprentice ratios and daily output per crew for each activity.

crew-days · ratio

Headcount Histogram

Plot peak and average headcount by month and by floor or zone, leveled to schedule dates.

workers/month

Equipment Loading

Assign crane, hoist, pump, and dewatering hours to specific activities and durations.

equipment-hours

General Conditions Spread

Distribute superintendent, safety, and cleanup labor across actual months, not as a lump sum.

MH/month

Shift & Calendar

State shift pattern (5x8, 4x10, overtime) and apply weather and holiday adjustments to exterior work.

days · shifts

Subcontractor Curves

Include mobilization and demobilization days for each subcontractor in the resource curve.

days

Cash-Flow Curve

Build monthly cash-flow from loaded hours times ZIP-adjusted labor rates and material costs.

USD/month

What every resource & manpower loading takeoff includes

  • Unit man-hour factors by CSI division, derived from measured quantities
  • Crew composition (journeyman/apprentice mix) and daily output per crew
  • Peak and average headcount by month and by floor or zone
  • Labor histogram leveled against the schedule calendar
  • Equipment hours for crane, hoist, pump, and dewatering mapped to activities
  • General conditions labor spread across actual months, not lumped
  • Shift and calendar assumptions (5x8, 4x10, overtime) stated per activity
  • Weather and holiday adjustments applied to exterior and concrete work
  • Subcontractor mobilization and demobilization days included in the curve
  • Testing, inspection, and commissioning hours tied to closeout activities
  • Cash-flow curve built from loaded hours times ZIP-adjusted labor rates
How we work

How we build the manpower loading estimate

  1. Map schedule activitiesWe pull the activity list from your CPM schedule and match each activity to the CSI division and spec section that governs it. A 'Level 3 structure' activity might map to 03 30 00 cast-in-place concrete and 05 12 00 structural steel. We flag activities that mix trades so the hours do not double-count. We also check that each activity has a unique ID and that the logic ties reflect the actual sequence.
  2. Extract quantities by activityUsing Bluebeam Revu and PlanSwift, we measure the quantities that belong to each activity. For an 8-inch CIP wall, that means formwork SF, rebar TON, and concrete CY separately. We do not use a single lump sum for the wall. The takeoff is organized by floor, zone, and placement sequence so the hours follow the schedule logic. We tag each measurement to the sheet and grid line it came from.
  3. Apply unit man-hour factorsWe apply unit man-hour factors from RSMeans data and our own historical database, adjusted for floor height, repetition, and site access. A 5/8-inch Type X partition on a repetitive floor gets a lower factor than the same partition on a one-off mezzanine. Factors are stated per unit so you can audit them. We document the source and any adjustment in the basis of estimate.
  4. Build crew and shift planWe convert hours into crews by dividing total hours by the calendar days available and the hours per shift. A 1,417-hour slab activity over 20 working days at 8 hours per day needs about 9 workers. We show peak and average headcount, and note where shift work or overtime changes the crew count. The plan includes the journeyman-to-apprentice ratio you specify.
  5. Level the histogramWe compare the monthly labor demand against your available workforce and the project calendar. If the histogram peaks above what you can staff, we show which activities can float or be resequenced. The leveled curve becomes the basis for the cash-flow projection. We also flag months where the peak exceeds your historical maximum crew size.
  6. Tie to cost and cash flowLoaded hours are multiplied by ZIP-code-adjusted labor rates to produce a cash-flow curve by month. We separate straight-time, overtime, and shift differential so your pay applications and 01 29 00 Payment Procedures line up with the schedule of values. The output includes a monthly billing projection that matches your SOV line items.

What we need from you

  • Plan setArchitectural, structural, MEP, and civil sheets at the latest revision, with addenda incorporated.
  • SpecificationsProject manual with CSI sections, including 01 32 00 for schedule requirements and 01 22 00 for unit prices.
  • CPM scheduleNative P6 or Microsoft Project file with activity IDs, durations, and logic ties.
  • CalendarWork calendar showing holidays, weather days, and shift patterns (5x8, 4x10, or overtime).
  • Crew assumptionsYour typical crew mix and daily output if you have historical factors you want used.
  • Equipment listCrane, hoist, pump, and dewatering equipment you plan to use, with mobilization dates.
  • Labor ratesZIP code or metro area so we can apply the correct RSMeans labor adjustment.
Sample output

Sample loaded activity table

This is the format we deliver. Each row is a schedule activity with its measured quantity, unit man-hour factor, total hours, and crew size.

Sample format — illustrative quantities
SectionLine itemQtyUnitRef.
03 30 00Slab on grade 6 in, 4,000 psi, including finish42,500SFS-101
05 12 00Structural steel, W-shapes, erected186TONS-201
09 21 165/8 in Type X partition, STC 50, both faces18,400SFA-301
22 11 16Domestic water, Type L copper, 2 in1,250LFP-101
26 05 19EMT conduit, 2 in, branch3,800LFE-201
07 41 13Metal roof panels, standing seam38,200SFA-501
03 30 00CIP wall, 8 in, 12 ft height18,400SFS-102
03 20 00Rebar, #5 to #8, in place186TONS-103
05 31 00Metal deck, 3 in composite38,200SFS-202
03 30 00Curb and gutter, 24 in1,250LFS-104
23 03 00Hydronic piping, Schedule 40 steel, 4 in2,400LFM-101
26 24 16Panelboard, 400A, 208Y/120V12EAE-202

Units, unit rate, and how we measure them

Every line carries a unit of measure and a man-hour factor. The unit tells you what was counted; the factor tells you how long it takes.

ItemUnitHow it's measured
Cast-in-place concreteCYPlaced volume by placement sequence, split into formwork SF, rebar TON, and finishing SF
FormworkSFContact area of formwork, measured from elevation and plan dimensions, not concrete volume
RebarTONFurnished and installed weight including laps, chairs, and dowels, by bar size
Structural steelTONErected weight by zone and elevation, separated from decking SF
Metal stud partitionsSFWall face area by type (STC/UL assembly), tracked by floor and zone
Gypsum boardSFBoard area including both faces where applicable, plus ceiling SF
Pipe and conduitLFCenterline length by system and size, mapped to floor and zone sequence
DuctworkLBFabricated weight by gauge and size, with hanger and support count
Roofing membraneSQ100 SF squares by roof area, with LF of edge metal and flashing
Paint and flooringSFFinished area by room group, plus LF of base and trim
Mechanical equipmentEACount of RTUs, AHUs, pumps, and VAV boxes with rigging and startup hours
Electrical gearEACount of panels, switchgear, and transformers with terminations and testing hours
Site utilitiesLFLength by invert depth band, plus EA of structures and connections

Worked example: loading a 5/8 in Type X partition

This example shows how we convert a measured partition quantity into loaded man-hours, crew size, and duration. Dimensions are illustrative only.

Step 1 — Measure wall area. A typical floor has 12 partition runs, each 20 ft long and 10 ft high. Wall face area = 12 × 20 ft × 10 ft = 2,400 SF per floor. With both faces, total board area = 2,400 SF × 2 = 4,800 SF. For a 10-floor building, total board area = 48,000 SF.

Step 2 — Apply waste factor. Board waste for cuts and damage is typically 10%. Waste is a separate line: 48,000 SF × 0.10 = 4,800 SF. Net board to install = 48,000 SF + 4,800 SF = 52,800 SF.

Step 3 — Select unit man-hour factor. From RSMeans data and our database, a 5/8 in Type X partition with steel studs at 16 in o.c., one layer each side, carries a factor of 0.045 man-hours per SF of wall face (not per board face). For 2,400 SF wall face per floor, hours per floor = 2,400 × 0.045 = 108 MH. For 10 floors, total = 1,080 MH.

Step 4 — Adjust for repetition. Floors 3–5 are identical, so we apply a 10% reduction: 108 MH × 0.90 = 97.2 MH per floor for floors 3–5. Floors 6–10 get a 15% reduction: 108 MH × 0.85 = 91.8 MH per floor. Total adjusted hours = (2 × 108) + (3 × 97.2) + (5 × 91.8) = 216 + 291.6 + 459 = 966.6 MH.

Step 5 — Convert to crew and duration. A crew of 4 (3 journeymen, 1 apprentice) installs 400 SF of wall face per 8-hour day. Daily output = 4 workers × 8 hours / 0.045 MH per SF = 711 SF per day. But with the adjusted factor of 0.0405 MH per SF (10% reduction), daily output = 4 × 8 / 0.0405 = 790 SF per day. For 2,400 SF per floor, duration = 2,400 / 790 = 3.04 days per floor. For 10 floors, total duration = 30.4 days.

Step 6 — Build histogram. Peak headcount = 4 workers per floor. If two floors are worked simultaneously, peak = 8 workers. The histogram shows 4 workers for months 1–3, 8 workers for months 4–6, and 4 workers for months 7–8, assuming a 5x8 calendar.

Step 7 — Load equipment. No major equipment for this activity, but we add material handling hours: 0.5 hours per 100 SF for hoisting board to upper floors. For 48,000 SF, that's 240 MH, spread across the active months.

Step 8 — Tie to cost. Loaded hours × ZIP-adjusted labor rate (e.g., $45/hour for drywall finisher) gives labor cost. For 966.6 MH × $45 = $43,497. This is the labor portion only; material and equipment are separate.

Cost drivers

What drives resource loading cost estimating

Relative impact on a typical estimate for this trade, based on estimator judgment. Select a bar for details.

Scale: 1 = minor, 5 = major relative impact. Estimator judgment, not measured data.
Relative impact 5 / 5

Crew mix

A crew of 4 journeymen and 2 apprentices produces different hours than 6 journeymen for the same scope. Apprentice ratios are often set by union agreement or company policy. We load the mix you specify and show the cost impact. For example, a 3:1 journeyman-to-apprentice ratio on a 1,000-hour task can reduce labor cost by 15% but may extend duration if apprentices are less productive.

Crew mix

A crew of 4 journeymen and 2 apprentices produces different hours than 6 journeymen for the same scope. Apprentice ratios are often set by union agreement or company policy. We load the mix you specify and show the cost impact. For example, a 3:1 journeyman-to-apprentice ratio on a 1,000-hour task can reduce labor cost by 15% but may extend duration if apprentices are less productive.

Repetition

A typical floor repeated 10 times gets a lower unit man-hour factor after the first two floors. The learning curve effect is real but must be documented. We apply a reduction only where the drawings show identical floor plans. We typically apply a 10% reduction for floors 3–5 and a 15% reduction for floors 6 and above, but only when the floor plans are truly identical.

Floor height

A 12-foot floor height changes scaffolding, lift, and material handling hours compared to a 9-foot floor. We adjust the factor for each floor or zone based on the reflected ceiling plan and section. For a 12-foot floor, we add 0.5 hours per 100 SF for additional scaffolding and 0.3 hours per 100 SF for material hoisting compared to a 9-foot floor.

Site access

A downtown site with one gate and no laydown area adds hours for material handling and hoisting. A suburban site with a large laydown yard reduces them. We adjust the factor based on the site logistics plan. A constrained site can add 10–15% to material handling hours, while a spacious site can reduce them by 5–10%.

Shift pattern

A 4x10 calendar gives 40 hours in 4 days but changes daily output because of fatigue and coordination. A 5x8 calendar spreads the same hours over 5 days. We load the calendar you provide and show the histogram difference. For a 4x10 calendar, we typically reduce daily output by 5% compared to 5x8 due to fatigue, which increases the crew size by about 5%.

Weather

Exterior concrete, steel erection, and roofing lose days to rain, wind, and cold. We apply a weather calendar based on the project location and month, then show the loaded hours with and without weather days. For example, in Seattle, we might assume 15 weather days per year for exterior work, while in Phoenix, only 5.

Material handling

Vertical and horizontal transportation of materials adds hours that are often overlooked. A tower crane can reduce these hours compared to a forklift and hoist. We load material handling hours based on the equipment plan and site layout. For a high-rise, crane time can add 0.2 hours per ton of steel erected.

Scope gaps

Common gaps we catch

Resource loading fails when hours are loaded against the wrong activity or left out entirely. These are the gaps we see most often.

  • General conditions labor (superintendent, foreman, safety officer, cleanup) loaded as a lump sum rather than spread across the actual months. We spread it by month and show the peak supervision headcount. For a 12-month project, this can shift 2,000 hours from a single line to a monthly curve.
  • Crew size changes at floor or zone turnovers, which move the histogram peak and change the duration. We model the transition and show the impact on the curve. For example, when a concrete crew finishes and a steel crew mobilizes, the peak may drop by 20 workers, affecting the monthly cash flow.
  • Weather and holiday calendars not applied to the loaded hours, so the curve is unrealistically flat. We apply a location-specific weather calendar and show the adjusted curve. In the Northeast, winter months may lose 20% of exterior work hours, which we spread across the schedule.
  • Shift work, overtime, and 4x10 vs. 5x8 calendars left out of the hours-per-day calculation. We state the calendar per activity and show the crew count for each option. A 4x10 calendar may require 10% more crew to achieve the same weekly output as 5x8 due to fatigue.
  • Subcontractor mobilization and demobilization days left out of the resource curve. We add them as separate activities with their own hours and show them on the histogram. A typical mobilization for a mechanical subcontractor might be 40 hours of foreman time plus 80 hours of labor.
  • Equipment hours (crane, hoist, concrete pump, dewatering) not loaded against the activities that need them. We map each piece of equipment to its activity and show the monthly equipment curve. A tower crane might be loaded for 1,200 hours over 8 months, which affects the general conditions cost.
  • Testing, inspection, and third-party special inspection hours omitted from the schedule. We load them against the inspection activities and show the float consumption. For structural steel, special inspection can consume 5% of the erection duration and must be sequenced with the work.
  • Material handling and hoisting hours not separated from installation hours, leading to underestimated crew sizes. We break out vertical and horizontal transportation based on the site logistics plan. For a high-rise, this can add 15% to the total labor hours.
  • Commissioning and startup hours for MEP systems not tied to the schedule activities, causing a late spike in manpower. We load them against the commissioning activities and show the impact on the histogram. A typical commissioning effort for a 200,000 SF building is 800–1,200 hours.

Crew mix and productivity rate assumptions by activity

This table compares crew composition, unit man-hours, and daily output for three representative activities. Use it to sanity-check your own factors.

ActivityCrew mix (journeymen/apprentices)Unit man-hoursDaily output per crew
8 in CIP wall, 12 ft height4/20.15 MH/SF (formwork + rebar + concrete)320 SF per 8-hr day
5/8 in Type X partition, 16 in o.c.3/10.045 MH/SF wall face790 SF per 8-hr day (with repetition)
2 in EMT branch conduit2/10.08 MH/LF300 LF per 8-hr day
Structural steel erection, W-shapes5/00.12 MH/TON33 TON per 8-hr day (with crane)
Domestic water, Type L copper, 2 in2/10.10 MH/LF240 LF per 8-hr day
Metal roof panels, standing seam3/10.035 MH/SF914 SF per 8-hr day
Hydronic piping, Schedule 40 steel, 4 in2/10.12 MH/LF200 LF per 8-hr day
Codes and standards

Codes and standards that affect loaded hours

Model codes

The model codes that govern construction affect quantities and therefore loaded hours. The IBC and IRC set occupancy, egress, and fire-resistance requirements that determine partition types, door counts, and sprinkler coverage. The IECC sets insulation and envelope requirements that change wall and roof assemblies. The NEC governs electrical device counts and conduit runs. The IPC and UPC set plumbing fixture counts and pipe sizing. NFPA 13 governs sprinkler head counts and piping. These code-driven quantities feed directly into the takeoff. Always confirm the adopted code edition with the local building department, as editions vary by state and jurisdiction.

Industry standards

Industry standards define installation methods that change unit man-hours. ACI 301 and ACI 318 govern concrete placement and reinforcement, affecting formwork and rebar hours. ASTM C754 covers gypsum board application, which sets screw spacing and finishing levels. SMACNA standards govern duct fabrication and installation, affecting sheet metal hours. GA-216 covers gypsum board installation, including joint treatment. NRCA guidelines govern roofing installation, affecting membrane and flashing hours. These standards are referenced in specifications and must be reflected in the loading factors.

Specification sections

Specification sections that change cost and hours include Division 01 sections: 01 32 00 Construction Progress Documentation (schedule requirements, submittals), 01 22 00 Unit Prices (how change orders are priced), 01 29 00 Payment Procedures (schedule of values), and 01 33 00 Submittal Procedures (lead times). Division 03 sections (03 30 00 Cast-in-Place Concrete) specify mix designs, curing, and finish tolerances. Division 09 sections (09 21 16 Gypsum Board Assemblies) specify board type, thickness, and finish level. Division 22, 23, and 26 sections specify MEP materials and testing. Each section can add or remove hours from the loading.

Local amendments

Local amendments to model codes vary widely. Some jurisdictions adopt older editions of the IBC or NEC, while others add amendments for seismic, wind, or energy requirements. For example, California's Title 24 energy code is more stringent than the IECC, affecting envelope and lighting quantities. New York City has its own construction codes and filing requirements. Florida has statewide amendments for wind-borne debris. These amendments change quantities and therefore loaded hours. You must confirm the adopted code edition and local amendments with the local building department before finalizing the loading.

Who we provide estimates for

Who uses an outsourced resource loading estimator

General contractor scheduler

Uses the loaded hours to level the histogram and confirm the schedule is staffable. The crew-flow plan becomes the basis for the weekly look-ahead and the manpower report to the owner.

Subcontractor project manager

Uses the unit man-hour factors to price change orders and to plan crew moves between projects. The loaded hours show whether the contract duration is realistic for the scope.

Owner's construction manager

Uses the cash-flow curve to forecast monthly pay applications and to compare the contractor's staffing plan against the schedule. The histogram shows whether the contractor can meet the milestone dates.

Chief estimator

Uses the loaded hours to validate the labor portion of the estimate. If the estimate says 10,000 hours and the loading says 12,500, the difference is either a productivity assumption or a missing scope item.

Where we provide estimates

Resource & Manpower Loading in 20 states

Pricing is adjusted to the project ZIP code. Select a highlighted state to see the cities we cover there.

States we coverSelected
TX

Resource & Manpower Loading in Texas

Nation's largest construction market; Sun Belt population growth, data centers, semiconductor plants, and single-family home building.

Texas estimating services
Property types

Project types and what changes in the loading

The resource loading method stays the same, but the unit man-hour factors, crew mix, and calendar assumptions shift by project type. Below are common project types and what we adjust.

Multi-family residential

Repetitive floor plans allow learning-curve reductions; MEP rough-in is sequenced by unit type.

Watch for: Watch for unit turnover dates and owner-furnished appliances that affect crew flow.

K-12 school

Summer break compresses schedule; interior finishes must be loaded in a short window.

Watch for: Confirm school calendar and weather days; load testing and commissioning hours early.

Healthcare renovation

Infection control measures add hours for barriers and negative air; work is phased by department.

Watch for: Watch for ICRA requirements and after-hours work that changes shift patterns.

Warehouse / distribution center

Large open floor areas favor high daily output; tilt-up concrete and racking installation dominate.

Watch for: Watch for slab flatness requirements and racking coordination with owner's vendor.

Office tenant improvement

Smaller scope but high coordination; MEP and finishes are loaded by zone.

Watch for: Watch for base-building tie-ins and landlord restrictions on work hours.

Data center

Heavy MEP and electrical gear; commissioning and testing hours are significant.

Watch for: Watch for owner-furnished equipment and strict sequence of energization.

Hospital addition

Complex MEP and medical equipment; infection control and phased occupancy.

Watch for: Watch for utility shutdowns and interim life safety measures that add hours.

Deliverables

What you receive

  • Excel workbook with one tab per CSI division, showing quantity, unit, man-hour factor, total hours, crew size, and duration.
  • PDF summary with the leveled manpower histogram by month and the cash-flow curve.
  • Marked-up plan set showing the quantities we measured and the activity they belong to.
  • Activity-level loading table formatted for direct import into P6 or Microsoft Project.
  • Equipment loading table showing crane, hoist, and pump hours by month.
  • General conditions loading table showing supervision and temporary facilities by month.
  • Basis of estimate document listing all unit man-hour factors, crew assumptions, and calendar adjustments.
Checklist

Pre-bid resource loading takeoff checklist

  • Confirm schedule activity IDs and logic ties match the latest CPM update.
  • Verify plan set revision and addenda are incorporated.
  • Check that unit man-hour factors are adjusted for floor height and repetition.
  • Confirm crew mix and apprentice ratios match your labor agreement.
  • Apply weather calendar for project location and season.
  • Include mobilization and demobilization hours for each subcontractor.
  • Load equipment hours (crane, hoist, pump) against the right activities.
  • Spread general conditions labor across actual months, not lump sum.
  • Add testing, inspection, and commissioning hours to closeout activities.
  • Include material handling and hoisting hours based on site logistics.
  • Apply waste factors as separate lines, not buried in unit hours.
  • Check that loaded hours tie to the schedule of values for pay applications.
Client reviews

What clients say about Scope Precision Estimate

10 client reviews
CM
Christopher MillerResidential Builder

We needed a quick and accurate construction cost estimate, and they delivered exactly what we needed. Great attention to detail and a very responsive team.

BT
Brian TaylorProject Estimator

Fast, accurate, and dependable estimating service. They understood the project requirements quickly and provided a detailed estimate without unnecessary delays.

RW
Robert WilliamsEstimating Manager

Professional and reliable estimating service. The detailed quantity takeoff helped us reduce pricing errors and submit our proposal on time.

JR
James RichardsonConstruction Project Manager

Excellent construction estimating service. The team provided a comprehensive takeoff and cost breakdown that saved us hours of manual work.

KM
Kevin MartinezCivil Contractor

Great experience from start to finish. The detailed material takeoff and cost estimate helped us prepare a much more accurate project budget.

DT
Daniel ThompsonCommercial Contractor

Very impressed with the accuracy and turnaround time. Their estimate gave us a clear picture of material and labor costs before starting the project.

FAQ

Resource & Manpower Loading questions

How do you handle union versus open-shop labor in the loading?

We load the crew mix and labor rates you specify. Union agreements often set apprentice ratios and shift differentials, which change the loaded cost and crew size. Open-shop crews may have different productivity factors. We document the assumption in the basis of estimate. If you operate in multiple markets, we can provide separate loadings for each labor scenario. For example, a union crew might require a 1:1 journeyman-to-apprentice ratio, while open-shop might allow 2:1. We also adjust for shift differentials like 1.5x for second shift. The loading will show the impact on total man-hours and cost.

Can you load hours for a schedule that is not fully logic-tied?

Yes, but we will flag missing logic ties. Without ties, we cannot sequence activities accurately, which affects the histogram. We can build a preliminary loading based on your activity list and durations, then refine it once the logic is complete. The loading will show where float exists and where activities are critical. For example, if drywall activities are not tied to MEP rough-in, we may show overlapping peaks that are not realistic. We will note the assumption and recommend adding logic ties for a more accurate histogram.

What is the difference between resource loading and cost loading?

Resource loading assigns labor hours, crew sizes, and equipment to activities. Cost loading assigns dollar values. We do both, but this service focuses on resources. The loaded hours become the basis for the cost loading when multiplied by labor rates. Cost loading alone does not tell you if the schedule is staffable; resource loading does. For instance, a cost-loaded schedule might show $100,000 for drywall, but without resource loading, you won't know if that requires 2 workers or 10 workers over the same period.

How do you account for learning curve on repetitive floors?

We apply a reduction in unit man-hours after the first two floors, but only when the drawings show identical floor plans. Typical reductions are 10% for floors 3–5 and 15% for floors 6 and above. We document the basis. If the floors are not identical, we do not apply the reduction. The learning curve effect is real but must be supported by the drawings. For example, if floor 3 has a different unit mix or MEP layout, we treat it as a new first floor and reset the learning curve.

Do you load hours for owner-furnished equipment installation?

Yes, if your crew installs it. Owner-furnished equipment (OFE) often requires coordination, rigging, and startup hours from your team. We load those hours against the installation activities. We also flag any OFE that requires special handling or certification, which can add hours. The loading assumes the equipment is on site when needed. For example, if the owner furnishes an air handler, we include hours for rigging, setting, and connecting to ductwork and piping, as well as startup and testing.

How do you handle shift work and overtime in the histogram?

We load the calendar you provide. A 4x10 calendar spreads 40 hours over 4 days but may reduce daily output due to fatigue. Overtime increases hours per day but can reduce productivity over time. We show the histogram for each scenario and note the cost impact. Shift differentials are applied to labor rates where applicable. For example, a 5x8 calendar with 8-hour days might yield 100% productivity, while a 4x10 might yield 95% after the first week. We adjust the unit man-hours accordingly.

Can you provide the loading in a format for P6 or Microsoft Project?

Yes. We deliver an Excel workbook with activity IDs, hours, and crew sizes that can be imported into P6 or Microsoft Project. We also provide a PDF summary and marked-up plans. The Excel file includes one tab per CSI division and a summary tab with the histogram. You can map the columns to your scheduling software. For P6, we typically provide a .xer or .xlsx file with activity IDs, resource IDs, and budgeted units. For Microsoft Project, we provide a .mpp-compatible .xlsx file.

What is your turnaround for a resource loading?

Most projects are delivered within 24–48 hours. Rush service is available for an additional fee. The turnaround depends on the completeness of your plan set and schedule. If we need to request missing information, it may extend the timeline. We confirm the schedule when you send the files. For example, a 10-floor multi-family project with a complete plan set and CPM schedule can be loaded in 24 hours. If the schedule lacks logic ties or the plans are incomplete, we may need 48–72 hours.

How do you validate the unit man-hour factors?

We use RSMeans data and our historical database. Factors are adjusted for project-specific conditions such as floor height, site access, and repetition. We document the source and adjustment in the basis of estimate. If you have your own historical factors, we can use them. The goal is to provide factors you can audit and defend. For example, if your historical data shows 0.05 MH/SF for drywall instead of 0.045, we will use your factor and note the difference.

Do you load hours for temporary facilities and general conditions?

Yes. We spread general conditions labor (superintendent, foreman, safety officer, cleanup) across the actual months, not as a lump sum. We also load temporary facilities (office, storage, toilets) and equipment (crane, hoist). This ensures the histogram reflects the true supervision and support headcount, which often peaks early and tapers off. For example, a superintendent might be 100% for months 1–6, then 50% for months 7–10. We load those hours accordingly.

What if my schedule is compressed and the histogram peaks above my available workforce?

We flag the peak and show which activities can float or be resequenced. We can also model additional shifts or overtime to reduce the peak. The leveled histogram becomes the basis for your staffing plan. If the peak cannot be reduced, we document the risk and the need for additional crews. For example, if the peak is 20 workers but you have 15, we can suggest moving some drywall activities to a later phase or adding a second shift to spread the load.

How do you handle weather days in the loading?

We apply a weather calendar based on the project location and month. For exterior activities like concrete, steel erection, and roofing, we reduce available work days. The loaded hours are then spread over the remaining days, which may increase crew size. We show the histogram with and without weather days so you can see the impact. For example, in January in Chicago, we might assume 15 work days instead of 22, which increases the daily crew size for concrete by 30%.

What does resource loading for contractors include beyond labor hours?

Resource loading for contractors covers labor hours, crew mix, and equipment by activity, then levels them into a resource histogram that ties to your CPM schedule. We separate formwork, rebar, and concrete by unit of measure so the hours follow the install sequence, and we tag each line to the work breakdown structure. The deliverable is Excel and PDF by CSI division, with a basis of estimate documenting every productivity rate and activity duration assumption.

Can you produce a crew loading estimate from an IFC model or BIM 4D file?

Yes. If you send an IFC model or a Navisworks file, we pull quantities by element and map them to schedule activities, which shortens the takeoff step. Where the model is not fully developed, we fall back to the plan set and specs. Either way, the crew loading estimate carries unit rates, activity durations, and a resource histogram you can import into P6 or Microsoft Project.

How does a labor resource loading handle certified payroll and Davis-Bacon rates?

For public work, we load hours at the wage determination rates that apply to each classification, then keep the hours separate from the dollar extension so certified payroll reporting stays clean. Davis-Bacon and state prevailing-wage rates change the cost side, not the productivity rate, so the crew size and histogram stay the same. Confirm the applicable wage determination with the awarding agency before bid.

What does a resource loading company need to start a manpower loading services engagement?

Send the plan set and specs, the CPM schedule with activity IDs and durations, and any crew constraints you already know. If the schedule is not fully logic-tied, we still load it, but we flag activities without predecessors. We organize the output by CSI division, tag each line to your WBS, and return Excel and PDF with marked-up plan sets. Turnaround is 24–48 hours for most projects.

RH

Reviewed by Ryan H.

Senior Estimator, 15+ years in construction estimating and cost planning. is a Senior Estimator with more than 15 years of professional experience in construction estimating and cost planning.

  • Construction cost estimating
  • Quantity takeoffs
  • Material and labor cost analysis
  • Bid preparation and evaluation
  • Drawing and specification review
  • Project budgeting

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Send your plan set and schedule

Send your plan set, specifications, and CPM schedule to receive a resource and manpower loading within 24–48 hours.

  1. We review the set and check for missing sheets or addenda.
  2. You get a quote with a price and a delivery date.
  3. You approve and we start the takeoff.
  4. You receive the Excel estimate and marked-up plans.
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